Senior Quality Control Engineer

Senior Quality Control Engineer
نوع العمل : عمل كلى
الخبرة : 5-8 سنة
الراتب : Not Mentioned
المكان : Egypt

Job Details

Experience Needed:5 To 7 Years
Career Level:Experienced (Non-Manager)
Education Level:Bachelor's Degree
Salary:Confidential

Skills And Tools:

Job Description

Overall Job Purpose:  
The Senior Quality Control Engineer ensures that all bus and coach body-building processes meet the required quality standards, from metal industry to final vehicle delivery.
The role focuses on structural integrity, fit-and-finish, and safety compliance, while leading inspection teams and driving continuous improvement.

 

Key Responsibilities

1. Quality Inspection & Compliance

  • Oversee inspection of bus and coach body structures, including chassis integration, welding, sheet metal work, painting, interior assembly, and electrical systems.
  • Ensure all processes comply with company specifications, engineering drawings, safety regulations, and customer requirements.

2. Structural & Safety Quality

  • Inspect welds, joints, and frame alignment to ensure structural durability and compliance with standards.
  • Ensure compliance with regulatory standards such as BBI (Volvo specs) , Ansys (bus construction), or local safety regulations.

3. Fit & Finish

  • Inspect seat installation, flooring, electrical harnessing, dashboard assembly, and HVAC fittings for correct alignment and finish.

4. Issue Analysis & Corrective Actions

  • Lead root cause analysis (RCA) for defects such as paint issues, welding failures, noise/vibration problems, or electrical faults.
  • Create and follow up on NCRs, CAPA reports, and quality alerts.

5. Supplier Quality Management

  • Ensure and verify quality of incoming materials and components: seats, windows, mirrors, wiring harnesses, panels, AC units, hinges, etc.
  • Evaluate and audit suppliers, particularly for outsourced body parts, accessories, and electrical components.

6. Process Improvement & Systems

  • Lead continuous improvement projects to reduce rework, enhance build quality, and improve production flow.
  • Contribute to updating work instructions, quality standards, and inspection checklists for bus body stages.
  • Support ISO 9001, automotive quality standards, and any customer-specific requirements.

7. Team Leadership & Training

  • Supervise QC inspectors across different production lines (welding, paint, assembly, electrical).

Job Requirements

 

  • Bachelor’s degree in Mechanical, Automotive, Production, or Industrial Engineering.
  • 5+ years of QC experience in bus body manufacturing, automotive assembly, or heavy vehicles.

Preferred Skills

  • Experience in fiberglass, aluminum, or steel body components.
  • Knowledge of HVAC systems, electrical circuits, and interior fittings in buses/coaches.
  • Ability to read engineering drawings and 3D models.
  • Strong attention to detail and problem-solving abilities.

 

work location our suez plant GB BUS 

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